全功能:
開孔檢測要求全覆蓋;
顯微直觀鋼網(wǎng)孔壁觀測;
階梯鋼網(wǎng)厚度直觀測量;
高精度張力測量方案;
全板開孔不良檢查;
高精度:
高精度測量設(shè)備理念設(shè)計;
大理石平臺、全鑄造龍門結(jié)構(gòu);
高精度、高速度光柵尺反饋定位;
3條光柵尺,全閉環(huán)坐標定位技術(shù);
全板掃描檢測技術(shù)(針對鋼網(wǎng)多孔、破損、變形);
高分辨率進口相機、鏡頭;
工藝研究窗口:
虛擬印刷功能:
鋼網(wǎng)GERBER對比與分析;
PCB GERBER對比分析;
PCB 實物掃描與對比;
鋼網(wǎng)實物掃描、檢測、對比;
以上四點全照合對比分析;
全自動鋼網(wǎng)檢測機參數(shù)表
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序號
SN
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類型
Type
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項目
Item
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興華煒
Sinhovo
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1 |
品牌
Brand
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研發(fā)時間
Time to market
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2011年世界首創(chuàng)
The world's first in 2011
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2 |
檢測規(guī)格
Inspection specification
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型號名稱
Model
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T80 | T100 | ||
3 | 型號說明 | 500萬像素 標準型 | 1200萬像素 高配 | |||
4 |
檢測用途
Inspection purpose
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新鋼網(wǎng)開口精度、質(zhì)量檢測、舊鋼網(wǎng)清洗效果檢測、異物檢測、張力測量、鋼網(wǎng)精度對比等
New Stencil opening accuracy, quality inspection, old Stencil cleaning
effect detection, foreign object detection, tension measurement, Stencil
precision comparison, thickness measurement
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5 |
檢測項目
Inspection content
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位置、尺寸、數(shù)量、異物、張力、毛刺、多孔
Position, size, precision, foreign body, tension, burr, porous
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6 |
整板多開孔檢查
Full board multi-hole inspection
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檢查整板多開孔
Full plate multi-hole inspection
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7 |
檢測速度
Inspection speed
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0.7~1s/FOV | 0.7~1.2s/FOV | |||
8 |
檢查精度
Inspection accuracy
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尺寸測量精度
Dimensional measurement accuracy
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6.9~8.6μm
(相同F(xiàn)OV內(nèi)解析度:0.345μm)
6.9~8.6μm (within the same FOV resolution: 0.345μm)
(一個像素尺寸)
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4.6~6.9μm (相同F(xiàn)OV內(nèi)解析度:0.345um)
4.6~6.9μm (within the same FOV resolution: 0.345um)
(一個像素尺寸)
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9 |
面積測量精度
Area measurement accuracy
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<1%,GR&R<5% | ||||
10 |
位置精度
Position accuracy
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GR&R<5%,光柵尺分辨率±1μm、定位精度:±10μm
GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±10μm
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11 |
定位采樣位置
Locate the sampling location
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運動結(jié)構(gòu)末端采樣
Moving structure end sampling
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12 |
電機定位方式
Motor positioning mode
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絕對靜止后采樣
Absolute static sampling
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13 |
張力檢測
Tension detection
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高精度張力計,任意多位置測試
精度: ±1N.cm,張力范圍:0~60N
High-precision tensiometer, any multi-position Inspection
Accuracy: ±1N.cm, tension range: 0~60N
使用設(shè)備內(nèi)部自帶玻璃板校準和歸零(Calibration and zeroing using the built-in glass plate
inside the device)
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14 |
最小檢測開口
Minimμm detection opening
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100μm * 100μm |
最高50μm * 50μm (by 4.6μm)
Up to 50μm * 50μm (by 4.6μm)
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15 |
最小檢測間距
Minimum detection distance
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80μm | 最高50μm | |||
16 |
最大檢測開口
Maximum detection opening
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10mm * 7mm (by 6.9μm) | 15mm * 10mm (by 6.9μm) | |||
17 |
最大檢測開口數(shù)量
Maximum number of detection openings
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50萬 | 80萬 | |||
18 |
光學(xué)系統(tǒng)
Optical system
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相機
Camera
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500萬像素相機
5 megapixel camera
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1200萬像素相
12 mega pixel camera
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19 |
鏡頭
Lens
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10M
定制雙側(cè)遠心光學(xué)鏡頭
10M custom double-sided telecentric optical lens
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12M 定制雙側(cè)遠心光學(xué)鏡頭
12M Custom double-sided telecentric optical lens
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20 |
頂部光源
Top lighting
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環(huán)形LED頂光,同軸LED光源
Ring LED top light, coaxial LED light source
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21 |
底部光源
Bottom lighting
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高功率綠色同軸LED燈
High power green light coaxial LED light
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22 |
分辨率
Resolution
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6.90~8.6μm /pixel | 4.6~6.9μm/pixel | |||
23 |
設(shè)備測量分辨率
Equipment measurement resolution
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0.5μm | 0.4μm | |||
24 |
自動激光對焦、測距
Automatic laser focus, ranging
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自動激光對焦測距功能
Automatic laser focus ranging function
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25 |
FOV尺寸
FOV size
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16.9*13.9mm~22*17mm |
18*13.8mm(by 4.6μm)
28.3*20.7mm(by 6.9μm)
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26 |
鋼網(wǎng)規(guī)格
Stencil specification
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最大網(wǎng)框尺寸
Maximμm frame size
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813*813*60mm以下 | |||
27 |
最大測量范圍
Maximμm measurement range
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500*550mm | ||||
28 |
設(shè)備規(guī)格
Equipment Specifications
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外觀尺寸(L*W*H)Dimensions | 1245*1330*1445mm(以最終實際為準) | |||
29 |
重量
Weight
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<1080KG | ||||
30 |
設(shè)備結(jié)構(gòu)
Equipment structure
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零零級大理石平臺+鑄造結(jié)構(gòu),高精度測量保證
High-precision marble platform + casting structure,High-precision
measurement guarantee
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31 |
龍門結(jié)構(gòu)
Gantry structure
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全鑄造龍門結(jié)構(gòu),壽命更好
Cast gantry structure for longer life
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32 |
傳動系統(tǒng)
Transmission system
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直流電機+3光柵尺閉環(huán)控制、光柵尺分辨率±1μm
DC motor + 3 Grating closed loop control、grating scale resolution ±1μm
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33 |
計算機
Computer
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操作系統(tǒng)
Operating system
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Windows 7/10 X64 專業(yè)版
Windows 7/10 X64 Professional Edition
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34 |
電腦、顯示器
Computer monitor
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E5
至強、32G、2TB+500G SSD、2G顯卡、22' LCD
E5 Xeon、32G、2TB+500G 、22' LCD
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E5 至強、64G、4TB+500G SSD、4G顯卡、22' LCD
E5 Xeon、64G、4TB+500G、22' LCD
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35 |
軟件功能
Software function
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編程方式
Programming mode
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Gerber文件編程、CAD導(dǎo)入
Gerber file programming, CAD import
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36 |
Gerber
file讀取時間
Gerber file read time
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20萬孔以內(nèi):5S | 20萬孔以內(nèi):3S | |||
37 |
Gerber
file操作響應(yīng)時間
Gerber file operation response time
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20萬孔以內(nèi):0.3S | 20萬孔以內(nèi):0.3S | |||
38 |
編程時間
Programming time
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1萬孔以內(nèi):2~5分鐘
Within 10000 holes:2 to 5 minutes
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39 |
離線編程
Offline programming
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離線編程
Offline programming
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40 |
自動編程
Automatic programming
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具備自動編程及遠程自動編程功能
It has automatic programming and remote automatic programming functions
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41 | Gerber file | RS-274、RS-274X | ||||
42 |
機種切換時間
Model switching time
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小于2分鐘,可按條碼/RF讀取程式
Less than 2 minutes, you can read the program by barcode/RF
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43 |
主要算法
Main algorithm
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通過MARK矯正計算坐標位置
用矢量圖像算法計算開口與實際Geber的幾何位置與尺寸差異等
Calculate coordinate position by MARK correction
Calculate the geometric position and size difference between the opening
and the actual Geber by vector image algorithm
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44 |
設(shè)備測試模式
Device Inspection mode
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離線測試
Offline Inspection
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45 |
測試內(nèi)容選擇
Inspection content selection
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可根據(jù)A/R , W/T 參數(shù)選擇測試內(nèi)容、參數(shù)
Inspection content and parameters can be selected according to size, type,
A/R, W/T parameters
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46 |
測試方式
Inspection method
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多種檢測模式與測試級別設(shè)定
不同元件可分組分級別單獨定義和測試,包含面積、尺寸、位置、張力等
Multiple detection modes and Inspection level settings
Different components can be individually defined and Inspectioned at the
component level,Including area, size, position, tension, etc
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47 |
檢測數(shù)據(jù)庫
Detection database
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保存程式名稱、條碼、操作人員、開孔面積,尺寸、坐標、偏移量,張力數(shù)據(jù)、圖片等
Save program name, barcode, operator, opening area, size, coordinates,
offset, tension data, images, etc.
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48 |
用戶權(quán)限
User rights
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可按客戶需求定義用戶權(quán)限級別
User privilege levels can be defined according to customer needs
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49 |
與公司內(nèi)部系統(tǒng)串接
Connected to the company's internal system
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支持數(shù)據(jù)上傳,可按MES需求開放、定制數(shù)據(jù)接口、數(shù)據(jù)結(jié)構(gòu)、通訊方式
Support data uploading, custom data interface, data structure,
communication method as required
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50 |
鋼網(wǎng)條碼掃描功能
Stencil barcode scanning function
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通過掃描鋼網(wǎng)條碼讀取程式和管理數(shù)據(jù)
Reading programs and managing data by scanning steel mesh barcodes
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51 |
鋼網(wǎng)與PCB
Gerber對比
Stencil Gerber contrast PCB Gerber function
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鋼網(wǎng)GERBER與PCB Gerber對比功能,可檢查鋼網(wǎng)GERBER正確性
Stencil GERBER and PCB Gerber comparison function to check the correctness
of Stencil GERBER
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52 |
每片鋼網(wǎng)歷史記錄
Stencil history
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文件方式記錄測試過程和結(jié)果數(shù)據(jù),且可離線查看測試結(jié)果
File mode records Inspection process and result data, and can view
Inspection results offline
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53 |
SPC
數(shù)據(jù)統(tǒng)計軟件
SPC data statistics software
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位置、面積、大小、SPC數(shù)據(jù)分析、匯總報告、CPK&Grr精度報告、散點圖、漲縮系數(shù)以及其他數(shù)據(jù)和圖表
Position,area, size, SPC data analysis, summary reports, CPK&Grr
accuracy reports, scatter charts, expansion and contraction coefficients, and
other data and charts
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54 |
設(shè)備需求
條件
Equipment demand condition
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電壓
Voltage
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AC 220V±10%(單相), 50/60Hz,1000VA
AC 220V ± 10% (single phase), 50/60Hz, 1000VA
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55 |
氣壓
Air pressure
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無需氣壓
No need for air pressure
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56 |
振動是否影響精度
Does vibration affect accuracy?
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A級 50DB 以下振動不影響
Class A vibration below 50DB does not affect
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57 |
設(shè)備服務(wù)
Equipment service
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保修期限
Warranty period
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整機壹年保修
One year warranty
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58 |
設(shè)備校正周期
Equipment calibration cycle
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一年一次或搬運設(shè)備后校正
Corrected after one year or after mobile device
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59 |
軟件升級服務(wù)
Software upgrade service
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標準測試軟件 終身免費升級
Standard software lifetime free upgrade
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60 |
服務(wù)支持
Service support
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7*24,4小時內(nèi)響應(yīng)
7*24, response within 4 hours
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61 |
備品倉庫
Spare parts warehouse
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深圳、蘇州、重慶備品倉庫
Shenzhen, Suzhou, Chongqing spare parts warehouse
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*因技術(shù)更新,以上參數(shù)可能與實際設(shè)備稍有差異,最終解釋權(quán)歸廠家所有。
* Due to technical updates, the above parameters may differ slightly from
the actual equipment,The final interpretation right belongs to the
manufacturer.
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選配項目 | ||||||
1 |
選配功能和配置項目
Optional functions and configuration items
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開孔孔壁質(zhì)量觀測
Open hole wall quality observation
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可選配 提供手動微觀觀測
Optiona Microscopic observation
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2 |
鋼網(wǎng)、階梯鋼網(wǎng)厚度測量
Stencil and step Stencil thickness measurement
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可選配 半自動顯微直觀測量鋼網(wǎng)、階梯鋼網(wǎng)孔壁橫切面厚度、質(zhì)量
最高檢測分辨率:0.4μm,測量精度:±4μm
Optiona Semi-automatic microscopic measurement of the thickness and quality
of the cross-section of the stencil and the stepped stencil hole wall
Detection resolution: 0.4μm, measurement accuracy: ±4μm
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3 |
鋼網(wǎng)信息管理軟件系統(tǒng)
Stencil Information Management Software System
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可選配,可達到鋼網(wǎng)的全鏈信息數(shù)據(jù)化、智能化的軟件管理,并可按要求修改與定制
Optional, which can achieve data based and intelligent software management
of the entire chain of information of the stencil and can be modified and
customized as required
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4 |
刮刀直線度檢查功能
Scraper straightness check function
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可選配 按刮刀型號、外形定制專用檢測治具
Optional Optional special Inspectioning fixture customized according to the
model and shape of the scraper
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