全直線電機模組：
|
序號 |
類型 |
功能名稱 |
功能說明 |
|
1 |
檢測功能 |
自動鋼網(wǎng)開孔測試 |
位置、尺寸、數(shù)量、質(zhì)量、精度、異物、張力、毛刺、破損、多孔； |
|
2 |
超細開孔檢測 |
2500萬像素 4um光學(xué)分辨率 可檢測最小40μm 開孔，最小15μm 以上破損 |
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3 |
自動張力測試 |
高精度張力計，任意多位置測試； 精度： ±1N.cm，張力范圍：0~60N |
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4 |
3D鋼網(wǎng)厚度測量 |
顯微直觀測量鋼網(wǎng)、階梯鋼網(wǎng)孔壁厚度、質(zhì)量 檢測分辨率：0.4μm，測量精度：±2μm; |
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5 |
自動刮刀檢測 |
刮刀直線度檢測 |
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6 |
網(wǎng)框平整度檢測 |
自動激光檢測網(wǎng)框平整度 |
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7 |
自動激光對焦 |
自動激光裝置，實現(xiàn)對焦及高度測量 |
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8 |
鋼網(wǎng)變形掃描 |
掃描觀測鋼網(wǎng)網(wǎng)面變形 |
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9 |
軟件功能 |
鋼網(wǎng)信息管理系統(tǒng) |
鋼網(wǎng)信息管理-詳見附件說明 |
|
10 |
鋼網(wǎng)條碼掃描信息管理 |
可通過條碼快速管理鋼網(wǎng)程式 |
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11 |
自動離線編程軟件 |
可離線自動對GERBER文件進行編程 |
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12 |
GERBER自定義功能 |
可自設(shè)定GERBER定義 |
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13 |
GERBER對比功能 |
鋼網(wǎng)GERBER和PCB GERBER進行對比 |
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14 |
SPC數(shù)據(jù)統(tǒng)計軟件 |
SPC統(tǒng)計與數(shù)據(jù)報表功能 |
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15 |
MES系統(tǒng)數(shù)據(jù)對接上傳 |
MES/SECS GEM信息上傳與管理功能 |
全自動鋼網(wǎng)檢測機參數(shù)表
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序號
SN
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類型
Type
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項目
Item
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興華煒
Sinhovo
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| 1 |
品牌
Brand
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研發(fā)時間
Time to market
|
2011年世界首創(chuàng)
The world's first in 2011
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| 2 |
檢測規(guī)格
Test specification
|
型號名稱
Model
|
SG950 | SG980 | SG990 |
| 3 | 型號說明 |
2500萬像素
25 megapixel
|
6500萬像素
65 megapixel
|
1.5億像素
150 megapixel
|
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| 4 |
檢測用途
Test purpose
|
新鋼網(wǎng)開口精度、質(zhì)量檢測、舊鋼網(wǎng)清洗效果檢測、異物檢測、張力測量、鋼網(wǎng)精度對比等
New Stencil opening accuracy, quality inspection, old Stencil cleaning
effect detection, foreign object detection, tension measurement, Stencil
precision comparison, thickness measurement
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| 5 |
檢測項目
Test content
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位置、尺寸、數(shù)量、異物、張力、毛刺、多孔
Position, size, precision, foreign body, tension, burr, porous
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| 6 |
整板多開孔檢查
Full board multi-hole inspection
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檢查整板多開孔
Full plate multi-hole inspection
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| 7 |
檢測速度
Test speed
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0.7~1s/FOV | 0.7~1.1s/FOV | 0.7~1.2s/FOV | |
| 8 |
檢查精度
Inspection accuracy
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尺寸測量精度
Dimensional measurement accuracy
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4.1μm
(相同F(xiàn)OV內(nèi)解析度：0.21μm)
4.1μm (within the same FOV resolution: 0.21μm)
（一個像素尺寸）
|
3.2μm
(相同F(xiàn)OV內(nèi)解析度：0.16μm)
3.2μm (within the same FOV resolution: 0.16μm)
（一個像素尺寸）
|
2μm
(相同F(xiàn)OV內(nèi)解析度：0.1μm)
2μm (within the same FOV resolution: 0.1μm)
（一個像素尺寸）
|
| 9 |
面積測量精度
Area measurement accuracy
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<1%，GR&R<5% | |||
| 10 |
位置精度
Position accuracy
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GR&R<5%，光柵尺分辨率±1μm、定位精度：±10μm
GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±10μm
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| 11 |
定位采樣位置
Locate the sampling location
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運動結(jié)構(gòu)末端采樣
Moving structure end sampling
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| 12 |
電機定位方式
Motor positioning mode
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絕對靜止后采樣
Absolute static sampling
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| 13 |
張力檢測
Tension detection
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高精度張力計，任意多位置測試
精度： ±1N.cm，張力范圍：0~50N~100N
High-precision tensiometer, any multi-position test
Accuracy: ±1N.cm, tension range: 0~50N~100N
使用設(shè)備內(nèi)部裝置校準(zhǔn)和歸零（Calibrate and zero using equipment internal devices）
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| 14 |
最小檢測開口
Minimμm detection opening
|
35μm * 35μm | 30μm * 30μm |
最高20μm
* 20μm (by2μm)
Up to 20μm * 20μm (by2μm)
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| 15 |
最小檢測間距
Minimum detection distance
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20μm | 20μm | 20μm | |
| 16 |
最大檢測開口
Maximum detection opening
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10mm * 7mm | 10mm * 7mm | 10mm * 7mm | |
| 17 |
最大檢測開口數(shù)量
Maximum number of detection openings
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160萬 | 200萬 | 200萬 | |
| 18 |
光學(xué)系統(tǒng)
Optical system
|
相機
Camera
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2500萬像素相機
25 megapixel camera
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6500萬像素相機
65 megapixel camera
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1億5000萬像素相機
150 megapixel camera
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| 19 |
鏡頭
Lens
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30M
定制雙側(cè)遠心光學(xué)鏡頭
30M custom double-sided telecentric optical lens
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65M
定制雙側(cè)遠心光學(xué)鏡頭
65M custom double-sided telecentric optical lens
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150M
定制雙側(cè)遠心光學(xué)鏡頭
150M custom double-sided telecentric optical lens
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| 20 |
頂部照明
Top lighting
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環(huán)形LED頂光，同軸LED光源
Ring LED top light, coaxial LED light source
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| 21 |
底部照明
Bottom lighting
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高功率藍色同軸LED燈
High power blue light coaxial LED light
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| 22 |
分辨率
Resolution
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4.1μm /pixel | 3.2μm /pixel | 2μm /pixel | |
| 23 |
設(shè)備測量分辨率
Equipment measurement resolution
|
0.21μm | 0.16μm | 0.1μm | |
| 24 |
FOV尺寸
FOV size
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21mm*21mm | 29.9*22.4mm | >50*40mm | |
| 25 |
鋼網(wǎng)規(guī)格
Stencil specification
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最大網(wǎng)框尺寸
Maximμm frame size
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<740*813*48mm | ||
| 26 |
自動鋼網(wǎng)調(diào)寬、夾緊機構(gòu)
Automatic stencil width adjustment and clamping mechanism
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具備鋼網(wǎng)自動夾緊軌道功能
Equipped with automatic width adjustment and clamping rail functions of
stencil
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| 27 |
最大測量范圍
Maximμm measurement range
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570*570mm | |||
| 28 |
設(shè)備規(guī)格
Equipment Specifications
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外觀尺寸（L*W*H）Dimensions | 約1250*1400*1625mm | ||
| 29 |
重量
Weight
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1300KG | |||
| 30 |
設(shè)備結(jié)構(gòu)
Equipment structure
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全零零級大理石平臺，高精度測量保證
Full marble platform, guaranteed by high-precision measurement
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| 31 |
龍門結(jié)構(gòu)
Gantry structure
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全零零級大理石平臺
Full marble platform
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| 32 |
傳動系統(tǒng)
Transmission system
|
直線電機+3
光柵尺閉環(huán)控制
Linear motor+3 grating ruler closed-loop control
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| 33 |
計算機
Computer
|
操作系統(tǒng)
Operating system
|
Windows
10 X64 專業(yè)版
Windows 10 X64 Professional Edition
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| 34 |
電腦、顯示器
Computer monitor
|
E5
至強、96G、4TB+500G SSD、4G顯卡、22' LCD
E5 Xeon、96G、4TB+500G、4G Graphics card、22' LCD
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E5 至強、128G、4TB+500G SSD、8G顯卡、22' LCD
E5 Xeon、128G、4TB+500G、8G Graphics card、22' LCD
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| 35 |
軟件功能
Software function
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編程方式
Programming mode
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Gerber文件編程、CAD導(dǎo)入
Gerber file programming, CAD import
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| 36 |
Gerber
file讀取時間
Gerber file read time
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200萬孔以內(nèi)：10S | |||
| 37 |
Gerber
file操作響應(yīng)時間
Gerber file operation response time
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200萬孔以內(nèi)：0.5S | |||
| 38 |
編程時間
Programming time
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200萬孔以內(nèi)：2～15分鐘
Within 200000 holes：2 to 15 minutes
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| 39 |
離線編程
Offline programming
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離線編程
Offline programming
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| 40 |
自動編程
Automatic programming
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具備自動編程及遠程自動編程功能
It has automatic programming and remote automatic programming functions
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| 41 | Gerber file | RS-274、RS-274X | |||
| 42 |
機種切換時間
Model switching time
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小于2分鐘，可按條碼/RF讀取程式
Less than 2 minutes, you can read the program by barcode/RF
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| 43 |
主要算法
Main algorithm
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通過MARK矯正計算坐標(biāo)位置
用矢量圖像算法計算開口與實際Geber的幾何位置與尺寸差異等
Calculate coordinate position by MARK correction
Calculate the geometric position and size difference between the opening
and the actual Geber by vector image algorithm
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| 44 |
設(shè)備測試模式
Device test mode
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離線測試
Offline test
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| 45 |
特定功能
Special function
|
開孔孔壁質(zhì)量觀測
Open hole wall quality observation
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可提供手動微觀觀測
Microscopic observation
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| 46 |
測試內(nèi)容選擇
Test content selection
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可根據(jù)A/R
, W/T 參數(shù)選擇測試內(nèi)容、參數(shù)
Test content and parameters can be selected according to size, type, A/R,
W/T parameters
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| 47 |
測試方式
Test method
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多種檢測模式與測試級別設(shè)定
不同元件可分組分級別單獨定義和測試，包含面積、尺寸、位置、張力等
Multiple detection modes and test level settings
Different components can be individually defined and tested at the
component level，Including area, size, position, tension, etc
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| 48 |
檢測數(shù)據(jù)庫
Detection database
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保存程式名稱、條碼、操作人員、開孔面積，尺寸、坐標(biāo)、偏移量，張力數(shù)據(jù)、圖片等
Save program name, barcode, operator, opening area, size, coordinates,
offset, tension data, images, etc.
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| 49 |
用戶權(quán)限
User rights
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可按客戶需求定義用戶權(quán)限級別
User privilege levels can be defined according to customer needs
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| 50 |
與公司內(nèi)部系統(tǒng)串接
Connected to the company's internal system
|
支持數(shù)據(jù)上傳，可按MES需求開放、定制數(shù)據(jù)接口、數(shù)據(jù)結(jié)構(gòu)、通訊方式
Support data uploading, custom data interface, data structure,
communication method as required
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| 51 |
鋼網(wǎng)條碼掃描功能
Stencil barcode scanning function
|
通過掃描鋼網(wǎng)條碼讀取程式和管理數(shù)據(jù)
Reading programs and managing data by scanning steel mesh barcodes
|
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| 52 |
鋼網(wǎng)與PCB
Gerber對比
Stencil Gerber contrast PCB Gerber function
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鋼網(wǎng)GERBER與PCB Gerber對比功能，可檢查鋼網(wǎng)GERBER正確性
Stencil GERBER and PCB Gerber comparison function to check the correctness
of Stencil GERBER
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| 53 |
鋼網(wǎng)信息管理系統(tǒng)
Stencil information management system
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選配項目，可按要求修改與定制
Optional items,Can be modified and customized as required
|
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| 54 |
每片鋼網(wǎng)歷史記錄
Stencil history
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文件方式記錄測試過程和結(jié)果數(shù)據(jù)，且可離線查看測試結(jié)果
File mode records test process and result data, and can view test results
offline
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| 55 |
SPC
數(shù)據(jù)統(tǒng)計軟件
SPC data statistics software
|
位置、面積、大小、SPC數(shù)據(jù)分析、匯總報告、CPK&Grr精度報告、散點圖、漲縮系數(shù)以及其他數(shù)據(jù)和圖表
Position,area, size, SPC data analysis, summary reports, CPK&Grr
accuracy reports, scatter charts, expansion and contraction coefficients, and
other data and charts
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| 56 |
設(shè)備需求
條件
Equipment demand condition
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電壓
Voltage
|
AC 220V±10%(單相), 50/60Hz，1000VA
AC 220V ± 10% (single phase), 50/60Hz, 1000VA
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| 57 |
氣壓
Air pressure
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無需氣壓
No need for air pressure
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| 58 |
振動是否影響精度
Does vibration affect accuracy?
|
A級 50DB 以下振動不影響
Class A vibration below 50DB does not affect
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| 59 |
設(shè)備服務(wù)
Equipment service
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保修期限
Warranty period
|
整機壹年保修
One year warranty
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| 60 |
設(shè)備校正周期
Equipment calibration cycle
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一年一次或搬運設(shè)備后校正
Corrected after one year or after mobile device
|
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| 61 |
軟件升級服務(wù)
Software upgrade service
|
標(biāo)準(zhǔn)測試軟件 終身免費升級
Standard software lifetime free upgrade
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| 62 |
服務(wù)支持
Service support
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7*24,4小時內(nèi)響應(yīng)
7*24, response within 4 hours
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| 63 |
備品倉庫
Spare parts warehouse
|
深圳、蘇州、重慶備品倉庫
Shenzhen, Suzhou, Chongqing spare parts warehouse
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*因技術(shù)更新，以上參數(shù)可能與實際設(shè)備稍有差異，最終解釋權(quán)歸廠家所有。
* Due to technical updates, the above parameters may differ slightly from
the actual equipment，The final interpretation right belongs to the
manufacturer.
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| 1 |
選配功能和配置項目
Optional functions and configuration items
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鋼網(wǎng)信息管理系統(tǒng)
Stencil network information management system
|
可定制開發(fā)鋼網(wǎng)信息管理系統(tǒng)
Customizable development of steel network information management system
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| 2 |
智能鋼網(wǎng)存儲管理柜
Intelligent stencil storage management cabinet
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可選配智能鋼網(wǎng)存儲管理柜，配合鋼網(wǎng)管理系統(tǒng)，對鋼網(wǎng)進行全智能化存儲和管理、記錄、追溯
An intelligent stencil storage and management cabinet can be selected to
cooperate with the stencil management system to fully intelligently store,
manage, record, and trace the stencil
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| 3 |
SECS
GEM 系統(tǒng)對接
Secs gem system docking
|
SECS
GEM 系統(tǒng)對接
Secs gem system docking
|
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| 4 |
PCB焊盤采點、檢測功能
PCB pad sampling and detection function
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可針對PCB焊盤進行采點、尺寸、位置檢測與核對、調(diào)整，虛擬印刷技術(shù)核對GERBER文件和鋼網(wǎng)、PCB實物，在線掃描，離線完成
The PCB pad can be detected, checked and adjusted for the point, size, and
position. The virtual printing technology checks the GERBER file, the
stencil, and the actual PCB, scans it online, and completes it offline
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| 5 |
大尺寸機型
Large size model
|
可選配
支持1200*900*60mm以下網(wǎng)框，檢測范圍：780*980mm
更大尺寸產(chǎn)品需定制
Optional Support net frame below 1200*900*60mm, detection range:
780*980mm
Larger size products need to be customized
|
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| 6 |
刮刀直線度檢查功能
Scraper straightness check function
|
可選配
按刮刀型號、外形定制專用檢測治具
Optional Optional special testing fixture customized according to the model
and shape of the scraper
|
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| 7 |
鋼網(wǎng)變形掃描檢測
Stencil Deformation Scanning Detection
|
掃描檢測鋼網(wǎng)網(wǎng)面變形、破損
Scanning detection of stencil deformation
|
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| 8 |
治具翹曲檢測
Fixture warpage detection
|
定制
自動激光檢測治具平整度
Custom Automatic laser inspection fixture flatness
|
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| 9 |
網(wǎng)框平整度檢測
Flatness detection of frame
|
定制
自動激光檢測網(wǎng)框平整度
Customized Automatic laser detection of the flatness of the mesh frame
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| 10 |
高精度校正玻璃板
High precision calibration glass block
|
高精度校正玻璃塊，可自動按程式校正設(shè)備，玻璃板綜合精度<5um
High-precision calibration glass block, can automatically calibrate the
equipment according to the program, the comprehensive accuracy of the glass
plate is less than 5um
|
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