全功能：
開孔檢測要求全覆蓋；
顯微直觀鋼網(wǎng)孔壁觀測；
階梯鋼網(wǎng)厚度直觀測量；
高精度張力測量方案；
全板開孔不良檢查；
自動網(wǎng)框變形檢測；
激光測距功能+側(cè)面相機(jī)厚度檢測功能；
高精度：
高精度測量設(shè)備理念設(shè)計(jì)；
全高精度大理石平臺+龍門結(jié)構(gòu)；
全直線電機(jī)驅(qū)動+3條光柵尺閉環(huán)定位；
高精度、高速度非接觸式光柵尺；
全閉環(huán)末端坐標(biāo)反饋定位技術(shù)；
全板掃描檢測技術(shù)（針對鋼網(wǎng)多孔、破損、變形）；
高分辨率進(jìn)口相機(jī)，最高可達(dá)1億像素；
軌道式鋼網(wǎng)夾緊、運(yùn)輸結(jié)構(gòu)、與自動化對接；
高級工藝研究功能：
虛擬印刷對比功能；
鋼網(wǎng)GERBER對比與分析；
PCB GERBER對比分析；
PCB 焊盤實(shí)物掃描與對比、GERBER生成；
鋼網(wǎng)實(shí)物掃描、檢測、對比；
以上四點(diǎn)全照合對比分析；
全自動鋼網(wǎng)檢測機(jī)參數(shù)表
|
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序號
SN
|
類型
Type
|
項(xiàng)目
Item
|
興華煒
Sinhovo
|
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| 1 |
品牌
Brand
|
研發(fā)時間
Time to market
|
2011年世界首創(chuàng)
The world's first in 2011
|
|||
| 2 |
檢測規(guī)格
Inspection specification
|
型號名稱
Model
|
SG810 | SG830 | ||
| 3 | 型號說明 |
500萬像素 標(biāo)準(zhǔn)型
5 million pixel
|
1200萬像素 高配
12 million pixel
|
|||
| 4 |
檢測用途
Inspection purpose
|
新鋼網(wǎng)開口精度、質(zhì)量檢測、舊鋼網(wǎng)清洗效果檢測、異物檢測、張力測量、鋼網(wǎng)精度對比等
New Stencil opening accuracy, quality inspection, old Stencil cleaning
effect detection, foreign object detection, tension measurement, Stencil
precision comparison, thickness measurement
|
||||
| 5 |
檢測項(xiàng)目
Inspection content
|
位置、尺寸、數(shù)量、異物、張力、毛刺、多孔
Position, size, precision, foreign body, tension, burr, porous
|
||||
| 6 |
整板多開孔檢查
Full board multi-hole inspection
|
檢查整板多開孔
Full plate multi-hole inspection
|
||||
| 7 |
檢測速度
inspection speed
|
0.7~1s/FOV | 0.7~1.2s/FOV | |||
| 8 |
檢查精度
Inspection accuracy
|
尺寸測量精度
Dimensional measurement accuracy
|
6.9μm
(相同F(xiàn)OV內(nèi)解析度：0.345μm)
6.9μm (within the same FOV resolution: 0.345μm)
（一個像素尺寸）
|
3.45~6.9μm (相同F(xiàn)OV內(nèi)解析度：0.345um)
3.45~6.9μm (within the same FOV resolution: 0.345um)
（一個像素尺寸）
|
||
| 9 |
面積測量精度
Area measurement accuracy
|
<1%，GR&R<5% | ||||
| 10 |
位置精度
Position accuracy
|
GR&R<5%，光柵尺分辨率±1μm、定位精度：±5μm
GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±5μm
|
||||
| 11 |
定位采樣位置
Locate the sampling location
|
運(yùn)動結(jié)構(gòu)末端采樣
Moving structure end sampling
|
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| 12 |
電機(jī)定位方式
Motor positioning mode
|
絕對靜止后采樣
Absolute static sampling
|
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| 13 |
張力檢測
Tension detection
|
高精度張力計(jì)，任意多位置測試
精度： ±1N.cm，張力范圍：0~60N~100N
High-precision tensiometer, any multi-position inspection，Accuracy: ±1N.cm,
tension range: 0~60N~100N
使用設(shè)備內(nèi)部裝置校準(zhǔn)和歸零（Calibrate and zero using equipment internal devices）
|
||||
| 14 |
最小檢測開口
Minimμm detection opening
|
80μm * 80μm |
最高40μm * 40μm (by 3.45μm)
Up to 40μm * 40μm (by 3.45μm)
|
|||
| 15 |
最小檢測間距
Minimum detection distance
|
80μm | 最高40μm | |||
| 16 |
最大檢測開口
Maximum detection opening
|
10mm * 7mm | 最大 18mm * 7mm (by 6.9μm) | |||
| 17 |
最大檢測開口數(shù)量
Maximum number of detection openings
|
80萬
0.8 million
|
120萬
1.2 million
|
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| 18 |
光學(xué)系統(tǒng)
Optical system
|
相機(jī)
Camera
|
500萬像素相機(jī)
5 megapixel camera
|
1200萬像素相機(jī)(選配2500萬像素)
12 mega pixel camera（Optional 25 million pixels）
|
||
| 19 |
鏡頭
Lens
|
10M
定制雙側(cè)遠(yuǎn)心光學(xué)鏡頭
10M custom double-sided telecentric optical lens
|
定制雙側(cè)遠(yuǎn)心光學(xué)鏡頭
Custom double-sided telecentric optical lens
|
|||
| 20 |
頂部光源
Top lighting
|
環(huán)形LED頂光，同軸LED光源
Ring LED top light, coaxial LED light source
|
||||
| 21 |
底部光源
Bottom lighting
|
高功率綠色同軸LED燈
High power green light coaxial LED light
|
||||
| 22 |
分辨率
Resolution
|
6.90μm /pixel | 3.45~6.9μm/pixel | |||
| 23 |
設(shè)備測量分辨率
Equipment measurement resolution
|
0.3μm | 0.2μm | |||
| 24 |
自動激光對焦、測距
Automatic laser focus, ranging
|
自動激光對焦測距功能
Automatic laser focus ranging function
|
||||
| 25 |
FOV尺寸
FOV size
|
16.9mm*13.9mm | 14.1*10.7mm(by 3.45μm)~28.2*20.7mm(by 6.9μm) | |||
| 26 |
鋼網(wǎng)規(guī)格
Stencil specification
|
最大網(wǎng)框尺寸
Maximμm frame size
|
<740*740*50mm | |||
| 27 |
最大測量范圍
Maximμm measurement range
|
570*570mm | ||||
| 28 |
設(shè)備規(guī)格
Equipment Specifications
|
外觀尺寸（L*W*H）Dimensions | <1320*1510*1620mm | |||
| 29 |
重量
Weight
|
1300KG | ||||
| 30 |
設(shè)備結(jié)構(gòu)
Equipment structure
|
全零零級大理石平臺，高精度測量保證
Full marble platform, guaranteed by high-precision measurement
|
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| 31 |
龍門結(jié)構(gòu)
Gantry structure
|
全零零級大理石平臺
Full marble platform
|
||||
| 32 |
傳動系統(tǒng)
Transmission system
|
直線電機(jī)+3 光柵尺閉環(huán)控制、光柵尺分辨率±1μm
Linear motor+3 Grating ruler closed-loop control、grating scale resolution
±1μm
|
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| 33 |
計(jì)算機(jī)
Computer
|
操作系統(tǒng)
Operating system
|
Windows 7/10 X64 專業(yè)版
Windows 7/10 X64 Professional Edition
|
|||
| 34 |
電腦、顯示器
Computer monitor
|
E5 至強(qiáng)、64G、2TB+500G SSD、2G顯卡、22' LCD
E5 Xeon、64G、2TB+500G、2G Graphics card22' LCD
|
E5 至強(qiáng)、96G、4TB+500G SSD、4G顯卡、22' LCD
E5 Xeon、96G、4TB+500G、4G Graphics card、22' LCD
|
|||
| 35 |
軟件功能
Software function
|
編程方式
Programming mode
|
Gerber文件編程、CAD導(dǎo)入
Gerber file programming, CAD import
|
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| 36 |
Gerber
file讀取時間
Gerber file read time
|
20萬孔以內(nèi)：5S | 20萬孔以內(nèi)：3S | |||
| 37 |
Gerber
file操作響應(yīng)時間
Gerber file operation response time
|
20萬孔以內(nèi)：0.3S | 20萬孔以內(nèi)：0.3S | |||
| 38 |
編程時間
Programming time
|
1萬孔以內(nèi)：2～5分鐘
Within 10000 holes：2 to 5 minutes
|
||||
| 39 |
離線編程
Offline programming
|
離線編程
Offline programming
|
||||
| 40 |
自動編程
Automatic programming
|
具備自動編程及遠(yuǎn)程自動編程功能
It has automatic programming and remote automatic programming functions
|
||||
| 41 | Gerber file | RS-274、RS-274X | ||||
| 42 |
機(jī)種切換時間
Model switching time
|
小于2分鐘，可按條碼/RF讀取程式
Less than 2 minutes, you can read the program by barcode/RF
|
||||
| 43 |
主要算法
Main algorithm
|
通過MARK矯正計(jì)算坐標(biāo)位置
用矢量圖像算法計(jì)算開口與實(shí)際Geber的幾何位置與尺寸差異等
Calculate coordinate position by MARK correction
Calculate the geometric position and size difference between the opening
and the actual Geber by vector image algorithm
|
||||
| 44 |
設(shè)備測試模式
Device inspection mode
|
離線測試
Offline inspection
|
||||
| 45 |
特定功能
Special function
|
開孔孔壁質(zhì)量觀測
Open hole wall quality observation
|
可提供手動微觀觀測
Microscopic observation
|
|||
| 46 |
測試內(nèi)容選擇
inspection content selection
|
可根據(jù)A/R , W/T 參數(shù)選擇測試內(nèi)容、參數(shù)
inspection content and parameters can be selected according to size, type,
A/R, W/T parameters
|
||||
| 47 |
測試方式
inspection method
|
多種檢測模式與測試級別設(shè)定
不同元件可分組分級別單獨(dú)定義和測試，包含面積、尺寸、位置、張力等
Multiple detection modes and inspection level settings
Different components can be individually defined and inspectioned at the
component level，Including area, size, position, tension, etc
|
||||
| 48 |
檢測數(shù)據(jù)庫
Detection database
|
保存程式名稱、條碼、操作人員、開孔面積，尺寸、坐標(biāo)、偏移量，張力數(shù)據(jù)、圖片等
Save program name, barcode, operator, opening area, size, coordinates,
offset, tension data, images, etc.
|
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| 49 |
用戶權(quán)限
User rights
|
可按客戶需求定義用戶權(quán)限級別
User privilege levels can be defined according to customer needs
|
||||
| 50 |
與公司內(nèi)部系統(tǒng)串接
Connected to the company's internal system
|
支持?jǐn)?shù)據(jù)上傳，可按MES需求開放、定制數(shù)據(jù)接口、數(shù)據(jù)結(jié)構(gòu)、通訊方式
Support data uploading, custom data interface, data structure,
communication method as required
|
||||
| 51 |
鋼網(wǎng)條碼掃描功能
Stencil barcode scanning function
|
通過掃描鋼網(wǎng)條碼讀取程式和管理數(shù)據(jù)
Reading programs and managing data by scanning steel mesh barcodes
|
||||
| 52 |
鋼網(wǎng)與PCB
Gerber對比
Stencil Gerber contrast PCB Gerber function
|
鋼網(wǎng)GERBER與PCB Gerber對比功能，可檢查鋼網(wǎng)GERBER正確性
Stencil GERBER and PCB Gerber comparison function to check the correctness
of Stencil GERBER
|
||||
| 53 |
鋼網(wǎng)信息管理系統(tǒng)
Stencil information management system
|
選配項(xiàng)目，可按要求修改與定制
Optional items,Can be modified and customized as required
|
||||
| 54 |
每片鋼網(wǎng)歷史記錄
Stencil history
|
文件方式記錄測試過程和結(jié)果數(shù)據(jù)，且可離線查看測試結(jié)果
File mode records inspection process and result data, and can view
inspection results offline
|
||||
| 55 |
SPC
數(shù)據(jù)統(tǒng)計(jì)軟件
SPC data statistics software
|
位置、面積、大小、SPC數(shù)據(jù)分析、匯總報告、CPK&Grr精度報告、散點(diǎn)圖、漲縮系數(shù)以及其他數(shù)據(jù)和圖表
Position,area, size, SPC data analysis, summary reports, CPK&Grr
accuracy reports, scatter charts, expansion and contraction coefficients, and
other data and charts
|
||||
| 56 |
設(shè)備需求
條件
Equipment demand condition
|
電壓
Voltage
|
AC 220V±10%(單相), 50/60Hz，1000VA
AC 220V ± 10% (single phase), 50/60Hz, 1000VA
|
|||
| 57 |
氣壓
Air pressure
|
0.4Mpa~0.55Mpa | ||||
| 58 |
振動是否影響精度
Does vibration affect accuracy?
|
A級 50DB 以下振動不影響
Class A vibration below 50DB does not affect
|
||||
| 59 |
設(shè)備服務(wù)
Equipment service
|
保修期限
Warranty period
|
整機(jī)壹年保修
One year warranty
|
|||
| 60 |
設(shè)備校正周期
Equipment calibration cycle
|
一年一次或搬運(yùn)設(shè)備后校正
Corrected after one year or after mobile device
|
||||
| 61 |
軟件升級服務(wù)
Software upgrade service
|
標(biāo)準(zhǔn)測試軟件 終身免費(fèi)升級
Standard software lifetime free upgrade
|
||||
| 62 |
服務(wù)支持
Service support
|
7*24,4小時內(nèi)響應(yīng)
7*24, response within 4 hours
|
||||
| 63 |
備品倉庫
Spare parts warehouse
|
深圳、蘇州、重慶備品倉庫
Shenzhen, Suzhou, Chongqing spare parts warehouse
|
||||
|
*因技術(shù)更新，以上參數(shù)可能與實(shí)際設(shè)備稍有差異，最終解釋權(quán)歸廠家所有。
* Due to technical updates, the above parameters may differ slightly from
the actual equipment，The final interpretation right belongs to the
manufacturer.
|
||||||
| 選配項(xiàng)目 | ||||||
| 1 |
選配功能和配置項(xiàng)目
Optional functions and configuration items
|
鋼網(wǎng)信息管理軟件系統(tǒng)
Stencil Information Management Software System
|
可選配，可達(dá)到鋼網(wǎng)的全鏈信息數(shù)據(jù)化、智能化的軟件管理，并可按要求修改與定制
Optional, which can achieve data based and intelligent software management
of the entire chain of information of the stencil and can be modified and
customized as required
|
|||
| 2 |
智能鋼網(wǎng)存儲管理柜
Intelligent stencil storage management cabinet
|
可選配智能鋼網(wǎng)存儲管理柜，配合鋼網(wǎng)管理系統(tǒng)，對鋼網(wǎng)進(jìn)行全智能化存儲和管理、記錄、追溯
An intelligent stencil storage and management cabinet can be selected to
cooperate with the stencil management system to fully intelligently store,
manage, record, and trace the stencil
|
||||
| 3 |
3D鋼網(wǎng)厚度測量
3D Stencil Thickness Measurement
|
顯微直觀測量鋼網(wǎng)、階梯鋼網(wǎng)切面孔壁厚度
檢測分辨率：0.4μm，測量精度：±2μm;
Microscopically measure the thickness and quality of the stencil and
stepped stencil hole wall, and can directly observe the cross section of the
opening
Detection resolution: 0.4μm, measurement accuracy: ±4μm;
|
||||
| 4 |
SECS
GEM 系統(tǒng)對接
Secs gem system docking
|
SECS
GEM 系統(tǒng)對接
Secs gem system docking
|
||||
| 5 |
PCB焊盤采點(diǎn)、檢測功能
PCB pad sampling and detection function
|
可針對PCB焊盤進(jìn)行采點(diǎn)、尺寸、位置檢測與核對、調(diào)整，虛擬印刷技術(shù)核對GERBER文件和鋼網(wǎng)、PCB實(shí)物，在線掃描，離線完成
The PCB pad can be detected, checked and adjusted for the point, size, and
position. The virtual printing technology checks the GERBER file, the
stencil, and the actual PCB, scans it online, and completes it offline
|
||||
| 6 |
2500萬像素機(jī)型
25million pixel models
|
選配2500萬像素，4.1um分辨率，21*21mm
FOV，可檢測最小35μm 開孔，最小12μm 以上破損、多孔
Optional 25million pixel,4.1um resolution, 21*21mm FOV, can detect the
minimum 35μm opening, the minimum 12μm or more damaged, porous
|
||||
| 7 |
大尺寸機(jī)型
Large size model
|
可選配 支持1200*900*60mm以下網(wǎng)框，檢測范圍：780*980mm
更大尺寸產(chǎn)品需定制
Optional Support net frame below 1200*900*60mm, detection range:
780*980mm
Larger size products need to be customized
|
||||
| 8 |
刮刀直線度檢查功能
Scraper straightness check function
|
可選配
按刮刀型號、外形定制專用檢測治具
Optional special inspectioning
fixture customized according to the model and shape of the scraper
|
||||
| 9 |
自動鋼網(wǎng)調(diào)寬、夾緊機(jī)構(gòu)
Automatic stencil width adjustment and clamping mechanism
|
可選配
自動鋼網(wǎng)調(diào)寬、夾緊機(jī)構(gòu)
Optional Automatic stencil width adjustment and clamping mechanism
標(biāo)配版本為自然放置鋼網(wǎng)模式，具備以下優(yōu)點(diǎn)：1、可直接測量鋼網(wǎng)網(wǎng)框變形翹曲、2、可在自然狀態(tài)下測量張力、更符合IPC標(biāo)準(zhǔn)要求，3、具備張力計(jì)自歸零和校正功能、4、無需調(diào)整寬度來適應(yīng)不同尺寸鋼網(wǎng)
Optional stencil automatic clamping rail function
The standard version is the natural placement stencil mode, which has the
following advantages:
1. It can directly measure the deformation and warpage of the stencil frame
2. It can measure the tension in the natural state
3. It has the self zeroing and correction function of the tensiometer
4. It does not need to adjust the width to adapt to different sizes of
stencil
|
||||
| 10 |
鋼網(wǎng)變形掃描檢測
Stencil Deformation Scanning Detection
|
掃描檢測鋼網(wǎng)網(wǎng)面變形、破損
Scanning detection of stencil deformation
|
||||
| 11 |
治具翹曲檢測
Fixture warpage detection
|
定制
自動激光檢測治具平整度
Custom Automatic laser inspection fixture flatness
|
||||
| 12 |
網(wǎng)框平整度檢測
Flatness detection of frame
|
定制
自動激光檢測網(wǎng)框平整度
Customized Automatic laser detection of the flatness of the mesh frame
|
||||
| 13 |
高精度校正玻璃板
High precision calibration glass block
|
高精度校正玻璃塊，可自動按程式校正設(shè)備，玻璃板綜合精度<5um
High-precision calibration glass block, can automatically calibrate the
equipment according to the program, the comprehensive accuracy of the glass
plate is less than 5um
|
||||
